SP
Three-screw stainless steel screw press for sludge dewatering in an industrial hall
Troubleshooting

Poor Solids Capture

Too little of the incoming solids ends up in the cake

Solids-capture rate — the fraction of incoming dry solids retained in the cake — is below target. Poor capture wastes polymer, loads the filtrate return and reduces the effective throughput of solids the plant can process.

The symptom

Solids-capture rate — the fraction of incoming dry solids retained in the cake — is below target. Poor capture wastes polymer, loads the filtrate return and reduces the effective throughput of solids the plant can process.

Causes and corrective actions

Possible causeCorrective action
Weak flocculationOptimise polymer type, dose and mixing energy.
Hydraulic or solids overloadReduce feed to rated capacity.
Short flocculation timeIncrease flocculation-tank residence or mixing.
Screen damage bypassing solidsInspect screen and repair or replace.
Close-up of self-cleaning ring disc filter elements of a multi-disc screw press
RF Series Screw Press

Self-Cleaning Ring Disc Filter Elements

Fixed and moving stainless steel rings form the filtration gaps and keep them clear continuously — no filter cloth, no clogging.

Explore the RF series
Engineering Assessment

Ready to Find the Right Screw Press?

Our engineering team provides application-specific screw press sizing and selection — based on your sludge type, flow rate, and dewatering targets.