SP
Three-screw stainless steel screw press for sludge dewatering in an industrial hall
Troubleshooting

Poor Flocculation

Flocs are weak, small or fail to form

Good dewatering starts with strong, visible flocs in the flocculation tank. When flocs are small, stringy or absent, water will not release and the press cannot form a firm cake. Flocculation faults stem from dose, mixing, timing or sludge chemistry.

The symptom

Good dewatering starts with strong, visible flocs in the flocculation tank. When flocs are small, stringy or absent, water will not release and the press cannot form a firm cake. Flocculation faults stem from dose, mixing, timing or sludge chemistry.

Causes and corrective actions

Possible causeCorrective action
Incorrect polymer doseAdjust dose until firm, free-draining flocs form.
Too much or too little mixingTune mixing energy — gentle enough not to shear flocs.
Insufficient flocculation timeIncrease residence in the flocculation tank.
Sludge chemistry change (pH, source)Re-test and adjust polymer to the new sludge.
Close-up of self-cleaning ring disc filter elements of a multi-disc screw press
RF Series Screw Press

Self-Cleaning Ring Disc Filter Elements

Fixed and moving stainless steel rings form the filtration gaps and keep them clear continuously — no filter cloth, no clogging.

Explore the RF series
Engineering Assessment

Ready to Find the Right Screw Press?

Our engineering team provides application-specific screw press sizing and selection — based on your sludge type, flow rate, and dewatering targets.