SP
Three-screw stainless steel screw press for sludge dewatering in an industrial hall
Troubleshooting

Polymer Problems

Polymer make-up, ageing or dosing faults

Many dewatering problems are really polymer problems: poorly made-up solution, aged or degraded polymer, air-locked dosing pumps or the wrong product for the sludge. Because polymer drives flocculation, faults here show up as wet cake and cloudy filtrate.

The symptom

Many dewatering problems are really polymer problems: poorly made-up solution, aged or degraded polymer, air-locked dosing pumps or the wrong product for the sludge. Because polymer drives flocculation, faults here show up as wet cake and cloudy filtrate.

Causes and corrective actions

Possible causeCorrective action
Under- or over-diluted make-up solutionPrepare to the recommended concentration and allow full maturation.
Aged or degraded polymerUse fresh solution; avoid prolonged storage of made-up polymer.
Air-locked or worn dosing pumpBleed air, check tubing and calibrate the pump.
Wrong polymer charge or molecular weightRun jar tests to select a suitable product.
Two-screw sludge dewatering screw press with stainless steel control panel
RF Series Screw Press

Two-Screw Unit with Control Panel

Ready-to-connect dewatering unit with touch panel control, flocculation tank and cake discharge chute.

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Engineering Assessment

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Our engineering team provides application-specific screw press sizing and selection — based on your sludge type, flow rate, and dewatering targets.